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Injection Molding

Reduce injection molding product cycle time — and reduce costs — with high-performance injection molding thermal solutions from Thermacore. Choose from three highly effective products: Isojet, Isoplug and Isopipe. All three employ proven Thermacore heat pipe technology.

ISOJET

isojet mold cooling heat pipe diagramHigh-velocity turbulent coolant, directed from a manifold system using a fountain design, makes the Isojet a reliable solution. Efficient heat removal is made possible by bringing liquid to the core pin tip and returning it to the manifold body via an annular gap between the fountain tube and the core-pin hole. The Isojet plugs into the main coolant manifold plate and can accommodate a variety of coolant channel drilling configurations, including series and parallel layouts.

Isojet Features and Benefits

 Features
  Benefits

 Cut-to-size fountain tube

 Three gasket positions included

 Simple installation

 Fountain diameters 0.8-8.0 mm

 Works in any orientation

 Suits many applications

 Low system back pressure

 Stainless steel construction

 Durable and reliable

 Universal manifold feed and exit (parallel)

 
 Parallel flow Isojets for balanced cooling  Highly efficient cooling

ISOPIPE

For heat transfer from heat source to sink, or to isothermalize sections of a mold or tool, Isopipe gives you high-performance especially crafted for molding applications. Isopipes can solve thermal-related quality issues, reduce cycle times and lower water consumption.

The Isopipe uses very high thermal conductivity to transport heat from one end of the pipe to the other, cooling (or heating) mold tools. Heat picked up from the mold is dissipated by cooling water passed over the exposed end of the Isopipe, allowing vapor inside the pipe to condense. The liquid/vapor phase changes within the Isopipe allow thermal energy to be absorbed, transferred and rejected with a maximum temperature difference of only 5° C along the outer sheath.

Isopipe Features and Benefits

 Features
  Benefits
 Uniform cooling

 Fast cycle times

 Flexible product design

 Reduced waste and maintenance

 Simplifies tool construction

 No sink marks

 Reduced water consumption

 Simple installation

 Reduced tooling and operation costs

 Designed for heating as well as cooling of core pins

 Versatile

 Uniform cooling  Greater reliability

ISOPLUGS

isoplugmoldcooling heat pipe diagramQuickly seal cooling channels in new or existing mold tools — and eliminate special machining — with Isoplugs. Simple to install in cooling channels drilled to a nominal size, Isoplugs give you a cost-effective cooling solution in six component size diameters. Maximum bore hole tolerance is <0.5 mm.  Isoplugs are supplied in packs of 10 pieces.

Isoplugs Features and Benefits

 Features
  Benefits

 Effective sealing up to 10 bars (150 psi)

 High quality precision construction

 Suited for many applications

 Resists water temperatures up to 100° C,

 oil temperatures from -15° C to 150° C

 Rugged, dependable and

 reliable

 Saves time and effort over conventional 

 methods

 Simple installation

 Reduced tooling and

 operation cost

 Rapid installation and removal without

 special tools

 Reduces costs


 

Thermal management challenge? Take the first step towards the solution for you. Please contact a Thermacore technical representative or e-mail info@thermacore.com for more information on our thermal solution technologies.

 
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